INTERIOR



I am tossing in this picture just in case anyone is interested in seeing leather interior in a 190E.  Looks pretty much the same as a 300E, combination leather/vinyl door panels, leather wrapped steering wheel and leather front and rear seats.

 

 


Since the 190E came with a cheap looking vinyl shift knob, I found a Zebrano wood shift knob on Ebay which I picked up for $35.  The installation of the shift knob is not as simple as unscrewing the knob from the shaft, the entire shaft needs to be removed.  I did not take detailed pictures of this install (starting to forget things in my old age!) but you need to start by removing the black plastic trim around the Zebrano wood trim cover, you can do this by prying up on the sides.  Once removed you can then proceed to removing the Zebrano switch plate (very carefully) you must exercise caution here, the wood trim cracks very easily.  My trim was already cracked and I purchased a new piece from MB,  After the cover is up, you can unplug all the switch's and put the panel out of the way.  Now the black plastic shift console (the piece with the P, N, D, 3, 2 on it) needs to be removed.  If I remember correctly, there are some screws or nuts that need to be removed, you can then lift this item up out of the way, you won't be able to remove it completely, because of the shift knob, but you need to move it out of the way so you can get down to the linkage.  I also don't remember which open end wrenches you need, but you need to loosen up the nut so you can unscrew the shift knob.  Be careful that you don't strip the nut!  Once it is loosened, the shift knob and attached shaft just unscrews.  Also while you have all this apart, if you have play in your shift lever you should replace your shifter bushings while you have this all apart.  One last thing, check your shift console illumination light, you should probably replace that bulb while your at it, saves you the necessity of removing the Zebrano switch cover at a later date



DOOR PANEL REPLACEMENT

Since this car came from Texas, there was a severe problem with the adhesive on the door panels and the MB Tex/leather shrinking and pulling up.  I guess Mercedes dropped the ball on this one, the adhesive they used was a very poor choice.  Anyway, all four of my door panels were showing some signs of shrinkage or the material pulling away from the panel all together.  The company that shipped the vehicle up to me cracked the windshield and lost the spare tire and wheel, so after some negotiating, I received a nice fat check from them (my shipping ended up costing me nothing!) and used this money to replace the windshield and door panels..  While pictures one and two don't really show the shrinkage, if you look around the arm rest you can see a large area where the vinyl has shrunk.  Picture two shows the top of the panel where the material has shrunk and pulled up from the panel.  I tried repairing this several times, but the material itself has shrunk and even heating it up and stretching it back into place did not work.  I tried three different glues, the last being a high strength glue for exterior vinyl tops, about the most durable available.   Picture three shows the new panel from Mercedes.  One thing to note, Mercedes does not ship these panels with the cut out for power seats, you have to cut it out yourself, seems ridiculous to me but I guess they want to cut down on the number of stocking parts they need to maintain.   Picture four shows you a rear view and the indent where you have to cut if you have power seats.  I used a Dremel with a cutting wheel.  Picture five shows my handy work after the cutting.  The last picture is the new door panel after install. 
  



Next up was to replace the rear panels, these run about $350 (wholesale) from the stealership (for the leather/MB Tex combo panels).






Here is the panel, shipping foam still attached.  Notice that like the fronts, the rears are shipped "generic", that is, they are designed for either electric windows or manual crank windows.  So this means you need to break out your trusty saw/knife and trim the hole for your power window switch.





You can see from this picture that there is a indent for you to follow while cutting.  Even though the power window switch has a rather large trim ring (see below) you still need to be very careful cutting the panel and material.





This is my almost finished cut.  You don't need to have a perfect cut here, as you can tell by looking at the trim ring around the switch, there is some margin for error.  I used a razor blade and a 4" piece of hack saw blade to make the cuts.



 


One thing to note.  While testing for fitment, I broke my beige trim ring.  So don't force the trim ring into a hole that is too small, take your time and ensure that the hole is proper size (new trim ring, $1.99 at the stealership)





This is what the old panel looked like before I removed it.  The previous owner must of jammed some big stuff into the back seat as some serious chucks of the door panel were ripped out of it.  You can also see where the material has pulled away from the panel (right above the arm rest)





Removal of the door panels requires you to remove a small plastic ring (above the door pull handle) a 10 mm bolt (holding the door pull handle to the door) and then the door lever.  The door level comes out rather easy (slides towards the door jam) and then the bar can be removed from the door lever.  You also need to remove the door lock pull, which just unscrews.  The panel just lifts up and the power window switch has a plug on the rear that needs to be removed.


 


To remove the door handle, you need to remove the 10 mm nut that is inside the white plastic housing shown in this picture.



 



Make sure your vapor barrier is intact.  This barrier keeps out moisture that can otherwise damage your door panel.





 

The new door panel, installed and hopefully good for another 10 years (before it starts peeling!)


 

 

REAR HEADREST INSTALL

As a option, you could get rear headrests but I have seen very few W201's with headrests on the rear seats (the exception would be the 86-87 16 valve and Sportline models) so after some investigation, I found that rear headrests can be easily retrofitted to any W201 using this OE install kit.  I picked up this particular kit off of Ebay for about $25 dollars.



 


Next step was to locate some rear headrests, easier said than done as they are pretty rare.  Of course front seat headrests are more readily available so after a quick conversation with Pat (Potomac German Auto) I had a seat of beige front seat headrests in the mail!





The W201 has all of the indents and mounting points already in place for a rear seat headrest install.  This is where the brackets mount.






This is one of the brackets mounted.  I believe the factory pop rivets these in place, I used short sheet metal screws instead.




 



The brackets use these black spring like clips, they need to be mounted in one specific way to ensure a tight fit for the headrest bar. 






Of course front seat headrests have much longer bars on them, so it was up to the trusty dremel to shorten these bars for a perfect fit.






You can see how much length needed to be removed so these headrests would work on the rear seats.  Six dremel cutting wheels and one hour later, I had one headrest done.  Very tough steel to cut, best to use the heavy duty dremel cutting wheels!





Here is one of the headrests being test fitted.  You want to make sure you don't cut too much off the headrest bars, so its best to cut a little and measure allot!






I had some strange issues with the black mounting springs staying in place when a headrest is removed.  I corrected this by inserting a couple of pop rivets to hold the spring tight with no headrest in place.  The service CD does not cover installing the rear headrests so I was not able to check and see if I was missing a part or if the springs were installed incorrectly.  Never the less, my little mod keeps the springs tight in case you need to remove the headrests.



Another picture of the rear seat area with the headrest brackets installed and the sound deadening back in place.







Next up was to install the plastic guide bushings onto the seats.  Again, this is one of those tasks that requires you to cut your seat material, so you better measure twice and cut only once.  You can see in this picture where the headrest rods go, so its pretty easy to determine where to cut.





I used a razor blade and cut very carefully, a little at a time.







I elected to make my guide hole right in the center of this guide area.  It is in line with the opening to the headrest bracket.





 


These are the headrest guide rod bushings installed, they mount from the top with a snap on clip that goes on the bottom, they are also oblong, allowing for some alignment issues (just in case you don't get them perfectly centered over the headrest brackets.)




Another picture of the rear seat with the guide bushings in place.







The finished product!  Although these do no recline like the W124 rear headrests, it is still a worthwhile upgrade to make your baby benz look like its larger brother!





Another picture from the rear.







THIRD BRAKE LIGHT COVER
 

One thing I have noticed.  As our cars get older, the plastic seems to get more and more brittle.  While taking off my third brake light cover, both tabs broke off.  Well, a quick trip to the dealer and $19.00 later and I have a new matching cover.




 

Another picture of the cover with the reflector side up.







Obviously, the old cover came right off (broken tabs) and the new cover snaps right on.  Might be a good time to change your third brake light bulb also!






New cover, installed!  Hopefully, this one will last 10 years like the old one did!



 



CASSETTE TRAY REPLACEMENT

My 1995 C36 came originally with a cassette holder and Mercedes  replaced it on the later model W202's with a storage tray.  So it was very easy to replace the cassette holder on the earlier W202 with the tray from a later model W202.  I always thought to myself "Why is there no storage tray for the W201's cassette holder" and I had never seen one before and just by chance I noticed something interesting in one of the posts on the 190Evolution.net forum.  A member posted a picture of their dash, right before my eyes, there is was, a storage tray for our W201!  This member was kind enough to post the euro part number for the tray, so I made my weekly trip to the local stealership, dropped them the euro part number and they ran it through their system.  Five minutes later I had a storage tray coming straight from Germany.




This is the before shot with the nasty cassette holder.  Come to think of it, I don't even own any cassettes!







First we need to remove the ash tray and the ash tray assembly.  You can see two screws that need to be removed before the assembly will lift out.







Here we have the ash tray removed







Now we need to remove the upper wood panel that covers the heater/AC controls.  There are two screws in the bottom of this piece.  Once removed, the item lifts up.  Remember to remove the plastic knob for the fan speed!






Now the radio.  It is held in place by two spring clips on the bottom, you can feel around on the bottom of the radio to locate these.  A small flat blade screw driver works very well to bend the clips down so you can slide the radio out.  You might want to get your hand behind the radio first, then bend one clip down with your other hand so you can slide one side of the radio part of the way out.



Once the radio is out, the cassette tray just pops out, no screws!







The new tray just pops into place.







Make sure you get all your connectors back onto the radio before you slide it into place.  When the radio slides in, you should here it "click" when its fully seated and locked into place.







The finished product!  Makes our old W201's look just a bit more modern.




 


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